Install Armor Kit, Windshield, PLS, P/N 113380-1-103

II113300-1-103

Rev. A

Page 28

NOTE

Torque fasteners to the values listed in Appendix A unless otherwise noted. The

fasteners clamping the "J" brackets to the cab will require a torque wrench with a

"crowsfoot" attachment. For windshield fastener brackets that cannot be accessed

with a torque wrench, use the following guideline: Tighten the bolts to remove free

play, mark the position, and turn the bolt clockwise an additional 1/2 to 3/4 of a turn.

a) Locate and lay out all items listed in the parts list for the Windshield Armor Kit,

P/N 106701-4, and the Windshield Fastener Kit, P/N 106701-904.

b) Apply a small amount of Loctite to the 1/4 20 bolts and install them a few turns into

the 0.250-in. threaded holes located in the Window Bracket Retainers (P/N 106734-1,

-5-103, 106734-2, -6-103, and 106734-3, -7-103). The 1/4 20 bolts will be fully

tightened once the brackets are placed on the vehicle.

c) Place the Windshield Template (P/N 107405-1) on the vehicle, as shown in

Figure 15. Place the Windshield Bracket (P/N 106734-7-103) on top of the template

and against the window frame (see Figure 15). Once the bracket is located, tighten

the upper and lower bolts so that the bracket clamps to the window frame of the

vehicle. Do not tighten all of the bolts at this time, as adjustment may be required in

the next steps. Using the same Template, install the other Windshield Bracket on

the opposite side of the vehicle window frame. Remove the Template from the

vehicle when complete.

d) Place the Windshield Template (P/N 107405-3) on the vehicle, as shown in

Figure 16. Place the Windshield Bracket (P/N 106734-5-103) against the Windshield

Template, as shown in Figure 16. Tighten the bolts on both ends of the Windshield

Bracket. Do not tighten all of the bolts at this time, as adjustment may be required in

the next steps. Using the same Template, install the other Windshield Bracket on

the opposite side of the window frame. Remove the Template from the vehicle when

complete.

0037 00-40