3.5.2 Install Armor Kit, Side, PLS (LH), P/N 113310-1-103
a) Attach the Door Hinge (P/N 113313-1-103), Forward Side Panels (P/N's 113311-1-103
and 113311-3-103), and Hinge Bracket (P/N 113314-1-103) using the 0.375-in. counter-
sunk bolts and locknuts, as shown in Figure 23.
The Door Hinge must be oriented as shown in Figure 24. Failure to orient the
hinge in this manner may cause the hinge to fail prematurely during operation.
b) Position the Front Side Armor Assembly onto the side of the cab and secure the Hinge
Bracket (P/N 113314-1-103) to the door pillar using the hardware shown in Figure 23.
c) Insert the Drill Bushing (P/N H-32-8-0.1875) into each the four holes on the Armor
Assembly that will receive rivet nuts (see Figure 23) and match drill four 3/16-in. pilot
d) Remove the Armor Assembly from the Cab by removing the bolts installed in Step (b).
e) Using a drill and a 17/32-in. drill bit, drill through the four pilot holes.
Install four Rivet nuts (0.375-16) into the four holes using a Rivnut Installation Tool (see
g) Install the Side Marker Lights that were previously removed, as shown in Figure 25.
Feed the wires through the hole provided in the Armor Assembly.
h) Install the Cover Plates (P/N 113356-1-103) using Urethane Sealant (P/N 104302-1)
between the plate and the cab and four (4) 0.190-24 x 0.375-in.-long pan-head screws
(see Figure 25).
Install the Rubber Grommets (P/N MS35489-2) into the ∅ 0.560-in. holes located in the
Using a small amount of Urethane Sealant (P/N 104302-1), bond the Spacers
(P/N 113318-1) over the rivet nuts installed in Step (f). Note that the sealant is only used
to assist in the assembly process; an environmental seal around the rivet nuts is not
k) Pass the Marker Light wires through the rubber grommets and attach the Armor
Assembly to the cab of the vehicle as shown in Figure 25. Do not over-torque the four
bolts used in the rivet nuts. Torque the bolts in the rivet nuts to 20 ft-lb.