220.127.116.11 Install Driver's-Side Door Applique Armor Panel (P/N 114601-1)
See Figures 2 and 4 for illustrations showing the location of hardware that is removed during the
Kit installation and the installation of the Driver's-Side Door Applique Armor Panel (P/N 114601-1).
a. Remove the Side Reflector and mounting hardware (D1).
b. Remove the Side Mirror and mounting hardware (D2).
c. Remove the forward top bolts / washers / nuts (D3).
d. Remove the bottom and middle bolts / washers / nuts (D4).
e. Remove the top and bottom bolts / washers / nuts at the top and bottom of the
Remove the rear bolts / washers / nuts (D6).
g. Remove the Exterior Door Handle mounting screws / washers (D7).
h. Remove the Interior Door Handle by loosening the set screw (see Figure 4).
Remove the Exterior Door Handle Assembly.
Insert bolts / washers through from inside the Door Assembly and apply Loctite to the
threads on the Spacers (P/Ns 114606-1, -3, -5) [(D8), (D9), (D10), (D11), (D12),
(D13)], and torque the bolts to the values in Appendix A.
All bolts threading into the Spacers (P/Ns 114606-1, -3, and -5) shall be secured
with the Threadlocker (Loctite) (P/N 37684) or its equivalent.
k. Attach Spacer, Door Handle (P/N 114609-1) (D14) to the Door Armor Panel using
the socket head cap screw (D15).
Lift the Door Armor Panel (P/N 114601-1) into place using a lift strap through the
window opening and an overhead crane or forklift.
m. Align the Door Armor Panel with the threaded spacer holes and insert a bolt / washer
at the top and bottom of the window opening (D16). Snug the bolts down tight.
n. Insert bolts / washers at forward top of the Door Armor Panel (D17).
o. Insert bolts / washers at the bottom and middle of the top of the Door Armor Panel
p. Mount the Side Reflector (removed previously) (D19) with socket head screws (D20).