Remove all jewelry such as rings, dog tags,
bracelets, etc. If jewelry or tools contact
positive electrical circuits, a direct short
may result. Damage to equipment, injury or
death to personnel may occur.
Adhesives, solvents, and sealing compounds
can burn easily, can give off harmful vapors,
and are harmful to skin and clothing. To
avoid injury or death, keep away from open
fire and use in a well ventilated area. If
adhesive, solvent, or sealing compound gets
on skin or clothing, wash immediately with
soap and water.
(1) Set multimeter select switch to ohms.
(2) Is there continuity between transfer
case lockup solenoid connector
M49, terminal 2 and a known good
(a) If there is no continuity, repair
wire 1435 (see schematic
Fig 2-42) or notify DS
(b) If there is continuity, wire 1435
(1) Turn transfer case solenoid valve
manual override screw counter
clockwise and listen for air passing
(a) If air passes through valve,
valve is OK. Perform Steps (2)
through (4) below and go
to Step 4 of this Fault.
(b) If air does not pass through
valve, perform Step (2) below and
replace valve (Para 12-40).
(2) Turn solenoid valve manual override
screw clockwise all the way.
(3) Install connector M49.
(4) Tighten screw and coat head of
screw with adhesive.
TRANSFER CASE SOLENOID VALVE