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Page Title: 6-5. RADIATOR REPLACEMENT
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TM 9-2320-364-20-4 6-24      Material/Parts Sealing Compound (Item 72, Appendix C) Tags, Identification (Item 88, Appendix C) Locknut (2) (Item 106, Appendix F) Locknut (4) (Item 118, Appendix F) Locknut (8) (Item 133, Appendix F) Lockwasher (26) (Item 180, Appendix F) Screw (7) (Item 305, Appendix F) Screw (25) (Item 319, Appendix F) This task covers: a.  Removal b.   Installation c.  Follow-On Maintenance INITIAL SETUP Personnel Required Two Equipment Condition Cooling system assembly removed, (Para 6-3) Tools and Special Tools Tool Kit, General Mechanic’s:  Automotive (Item 74, Appendix G) Cap and Plug Set (Item 8, Appendix G) Jackstands (4) (Item 42, Appendix G) Pan, Drain (Item 46, Appendix G) Socket Set, 3/8 in. (Item 62, Appendix G) Wrench, Combination 1 5/16 in. (Item 81, Appendix G) Wrench, Combination 1 1/2 in. (Item 83, Appendix G) Crowsfoot, 15/16 in. (Item 90, Appendix G) Wrench, Torque (0 to 300 lb-ft [0 to 407 N.m]) (Item 96, Appendix G) Wrench, Torque (0 to 60 N.m) (Item 98, Appendix G) Lifting Device (minimum capacity 600 lbs [272 kg]) Chain 4 point 6-5.  RADIATOR REPLACEMENT. a. Removal. Engine cover assembly weighs 55 lbs (25 kg).  Use an assistant to help remove engine cover assembly or injury to personnel may result. (1) With the aid of an assistant, remove 11 screws (1) and washers (2) from engine cover assembly (3).  Discard screws. (2) Remove engine cover assembly (3) from cooling assembly (4). (3) Remove two hump hoses (5) and clamps (6) from cooling assembly (4). (4) Remove fitting (7) from cooling assembly (4).

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