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Page Title: 7-12. STARTER MOTOR REPLACEMENT
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TM 9-2320-364-20-4 7-52      Tools and Special Tools Tool Kit, General Mechanic’s:  Automotive (Item 74, Appendix G) Socket Set, 3/8 in. (Item 62, Appendix G) Wrench, Torque (0 to 175 lb-ft [0 to 237 N.m]) (Item 95, Appendix G) Wrench, Torque (0 to 60 N.m) (Item 98, Appendix G) Lifting Device (95 lb [165 kg] capacity) Materials/Parts Cable Tie (Item 26, Appendix C) Grease, GAA (Item 42, Appendix C) Sealant, Electrical (Item 68, Appendix C) Tags, Identification (Item 88, Appendix C) Gasket (Item 56, Appendix F) This task covers: a.  Removal b.   Installation c.  Follow-On Maintenance INITIAL SETUP Equipment Condition Engine OFF, (TM 9-2320-364-10) Wheels chocked, (TM 9-2320-364-10) Batteries disconnected, (Para 7-87) Left front skirt removed, (Para 17-34) Left side noise panel removed, (Para 17-28) Left front noise panel removed, (Para 17-27) 7-12.  STARTER MOTOR REPLACEMENT. Materials/Parts - Continued Locknut (Item 140, Appendix F) Lockwasher (Item 164, Appendix F) Lockwasher (Item 169, Appendix F) Lockwasher (Item 198, Appendix F) Lockwasher (Item 199, Appendix F) Personnel Required Two a. Removal. The battery disconnect switch (if equipped) does not shut off power to the starter motor. The batteries must be disconnected.  Failure to comply may result in damage to equipment. Tag and mark all wires before removal. Remove cable ties as required. (1) Remove nut (1), lockwasher (2) and wires 1139 (3), 1055 (4) and 1139 (5) from starter solenoid (6). Discard lockwasher.

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