Scrape excess gasket material from radiator assembly.
Ensure gasket surfaces are smooth and free of bumps. Smooth gasket surfaces with crocus cloth if
Inspect radiator tanks for cracks, dents and other damage. Replace damaged tanks.
Inspect radiator core for plugged tubes. Light should be visible through all tubes that are not sealed.
Top tank assembly weighs 76 lbs
(34 kg). Ensure top tank
assembly is fully supported prior
to installation. Failure to
comply may result in injury to
personnel or damage to
Ensure screws are installed in
Step (1) in same position as
noted during removal.
With the aid of an assistant, position
gasket (26), top tank assembly (12) and two
bolt straps (27) on radiator assembly (1)
with 38 lockwashers (25), screws (24) and
With the aid of an assistant, position right
side column assembly (22) on radiator
assembly (1) with six lockwashers (21),
screws (20) and nuts (19).
Position five lockwashers (18) and
screws (17) in left of top tank assembly (12).
With the aid of an assistant, position left
side column assembly (16) on radiator
assembly (1) with six screws (14),
lockwashers (15) and nuts (13).
Position five lockwashers (11) and
screws (10) in right of top tank