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Page Title: 8-2. TRANSFER CASE ASSEMBLY REPLACEMENT
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TM 9-2320-364-34-2 8-2      Materials/Parts Cable Ties (Item 9, Appendix B) Sealing Compound (Item 53, Appendix B) Sealing Compound (Item 54, Appendix B) This task covers: a.  Removal b.   Installation c.  Follow-On Maintenance INITIAL SETUP Personnel Required Three Equipment Condition LHS fully extended, (TM 9-2320-364-10) Transfer case in Neutral, (TM 9-2320-364-10) Engine OFF, (TM 9-2320-364-10) Wheels chocked, (TM 9-2320-364-10) Air system drained, (TM 9-2320-364-10) Shift cable disconnected, (TM 9-2320-364-20) Driveshaft disconnected, (TM 9-2320-364-20) Hoses and adapters disconnected from emergency steering pump, (TM 9-2320-364-20) Transfer case drained, (TM 9-2320-364-20) Tools and Special Tools Tool Kit, General Mechanic’s (Item 240, Appendix F) Cap and Plug Set (Item 26, Appendix F) Wrench Set, Socket 3/4 in. Drive (Item 274, Appendix F) Wrench, Torque (0-175 lb-ft [0-237 N.m]) (Item 277, Appendix F) Wrench, Torque (0-600 lb-ft [0-814 N.m]) (Item 278, Appendix F) Lifting Device, Minimum Capacity 2000 lbs (908 kg) Washer (2) 1/2 in. Screw (2) 1/2 - 13 by 2 in. 8-2.  TRANSFER CASE ASSEMBLY REPLACEMENT. Materials/Parts - Continued Sealing Compound (Item 65, Appendix B) Tags, Identification (Item 72, Appendix B) Locknut (4) (Item 188, Appendix E) Lockwasher (2) (Item 282, Appendix E) NOTE Remove cable ties as required. Connectors are removed by gently prying up on tabs. (1) Disconnect transfer case sending unit connector (1). (2) Disconnect MC57 connector (2).

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