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Page Title: 20-15. FUEL INJECTOR REMOVAL
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TM 9-2320-364-34-4      20-51 This task covers: a.  Removal b.   Follow-On Maintenance INITIAL SETUP Materials/Parts Tags, Identification (Item 72, Appendix B) Equipment Condition Engine brake retarders removed, (Para 20-14) Tools and Special Tools Tool Kit General Mechanic’s (Item 240, Appendix F) Cap and Plug Set (Item 26, Appendix F) Wrench, Fuel Line (Item 270, Appendix F) 20-15.  FUEL INJECTOR REMOVAL. a. Removal. Fuel is very flammable and can explode easily.  To avoid serious injury or death, keep fuel away from open fire and keep fire extinguisher within easy reach when working with fuel.  Do not work on fuel system when engine is hot. Fuel can be ignited by hot engine. NOTE Tag and mark parts during removal. Cap and plug lines and connectors during removal. There are eight fuel injectors.  All fuel injectors are removed the same way. (1) Using fuel line nut wrench, remove two fuel lines (1) and four preformed packings (2) from connectors (3).  Discard preformed packings. NOTE Wire terminal retaining screws are designed to be loosened, not removed. (2) Loosen wire terminal retaining screws (4) on fuel injectors (5). (3) Remove two screws (6), washers (7), flange with gasket (8) and wire harness (9) from cylinder head (10).  Discard gasket.

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