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Page Title: 20-58. IDLER GEAR REPAIR
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TM 9-2320-364-34-4      20-167 Materials/Parts Oil, Lubricating (Item 36, Appendix B) Rope, 3/4 in. thick, 20 ft (Item 48, Appendix B) Solvent, Drycleaning (Item 68, Appendix B) Screw (6) (Item 525, Appendix E) This task covers: a.  Disassembly b.   Cleaning/Inspection c.  Assembly INITIAL SETUP Equipment Condition Idler gear on clean work surface. Tools and Special Tools Tool Kit, General Mechanic’s (Item 240, Appendix F) Caps, Vise Jaw (Item 27, Appendix F) Compressor Unit, Air (Item 35, Appendix F) Gloves, Chemical Oil Protective (Item 81, Appendix F) Goggles, Industrial (Item 83, Appendix F) Gun, Airblow (Item 86, Appendix F) Plate Kit, Gear Bearing (Item 148, Appendix F) Press, 60 Ton (Item 164, Appendix F) Scale, Tension (Item 199, Appendix F) Vise, Machinist’s (Item 248, Appendix F) Wrench, Torque (0-175 lb-ft [0-237 N.m]) (Item 277, Appendix F) 20-58.  IDLER GEAR REPAIR. a. Disassembly. NOTE Perform this task for DDEC II engines only. If DDEC III idler gear is damaged, it must be replaced. The idler gear bearing is a matched assembly.  Matchmark components during disassembly to ensure reassembly of the parts in their original positions. (1) Remove and discard six screws (1) from retainer (2). (2) Remove retainer (2) from idler gear (3).

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