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Page Title: 24-9. TRANSFER CASE DIFFERENTIAL ASSEMBLY REPAIR
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TM 9-2320-364-34-4      24-49 Materials/Parts Grease (Item 21, Appendix B) Sealing Compound (Item 54, Appendix B) Sealing Compound (Item 56, Appendix B) Solvent, Drycleaning (Item 68, Appendix B) Wire, Nonelectrical (Item 79, Appendix B) This task covers: a.  Disassembly c.   Assembly b.  Cleaning/Inspection d.   Follow-On Maintenance INITIAL SETUP Personnel Required Two Equipment Condition Planetary differential removed from transfer case, (Para 24-8) Tools and Special Tools Tool Kit, General Mechanic’s (Item 240, Appendix F) Compressor Unit, Air (Item 35, Appendix F) Eyes, Lifting (2) (Item 60, Appendix F) Gloves, Chemical Oil Protective (Item 81, Appendix F) Goggles, Industrial (Item 83, Appendix F) Gun, Airblow (Item 86, Appendix F) Press, 60 Ton (Item 164, Appendix F) Wrench, Torque (0-175 lb-ft [0-237 N.m]) (Item 277, Appendix F) Lifting Device, Minimum Capacity 200 lbs (91 kg) 24-9.  TRANSFER CASE DIFFERENTIAL ASSEMBLY REPAIR. a. Disassembly. Planetary differential assembly weighs 160 lbs (73 kg).  Use suitable lifting device to prevent possible injury to personnel. (1) Attach lifting eyes and lifting device to differential case (1) and position on clean, level surface. (2) Remove lifting device, two lifting eyes, ten screws (2) and taper dowels (3) from differential case (1). (3) Remove bearing (4) from planetary carrier (5).

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