25-15. AXLE NO. 1 AND 5 DIFFERENTIAL ASSEMBLY REPAIR (CONT).
Differential assembly weighs 198 lbs (90 kg). Attach a suitable lifting device prior to
installation to prevent possible injury to personnel.
Attach lifting device on differential assembly (5).
With the aid of an assistant, remove six nuts (9) and screws (8) from differential assembly (5) and
Adhesives, solvents, and sealing compounds can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death, keep away from open fire and use
in well-ventilated area. If adhesive, solvent, or sealing compound gets on skin or clothing,
wash immediately with soap and water.
Coat mating surface of axle housing (6) with
With the aid of an assistant, remove
differential assembly (5) from differential
adapter and install in axle housing (6).
Coat beveled contact face of three taper
rings (3) with adhesive.
Install washers and nuts on three
studs which contain taper rings
first. Tighten these three nuts
before installing and tightening
remaining washers and nuts.
Install three taper rings (3), 14 washers (2)
and locknuts (1) on studs (4). Tighten
locknuts to 140 to 152 lb-ft (190 to 206
Remove lifting device from differential
With the aid of an assistant, remove six
screws (7) and differential adapter from
engine maintenance stand.
Install constant velocity joint, (Para 25-13).
END OF TASK