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Page Title: TB-9-2320-279-13-P-2

• CREW PROTECTION KIT FOR M977 SERIES, 8 X 8, HEAVY EXPANDED MOBILITY TACTICAL TRUCKS (HEMTT)
• WARNING SUMMARY
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• Table of Contents
• Table of Contents - Continued
• Table of Contents - Continued
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• HOW TO USE THIS TECHNICAL BULLETIN
• FEATURES OF THIS TECHNICAL BULLETIN
• Chapter 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
• GENERAL INFORMATION
• LIST OF ABBREVIATIONS/ACRONYMS
• EQUIPMENT DESCRIPTION AND DATA
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• EQUIPMENT DATA
• Table 2. Components Removed from Vehicle.
• THEORY OF OPERATION
• Chapter 2. OPERATOR INSTRUCTIONS
• DESCRIPTION AND USE OF OPERATOR CONTROLS
• OPERATOR CONTROLS
• OPERATION UNDER USUAL CONDITIONS
• OPERATION UNDER UNUSUAL CONDITIONS
• STOWAGE AND DECAL/DATA PLATE GUIDE
• Chapter 3. OPERATOR MAINTENANCE INSTRUCTIONS
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• GENERAL PMCS PROCEDURES
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• CLEANING BALLISTIC GLASS
• Chapter 4. UNIT MAINTENANCE INSTRUCTIONS
• GENERAL MAINTENANCE INSTRUCTIONS
• WORK SAFETY
• CLEANING INSTRUCTIONS
• INSPECTION INSTRUCTIONS
• USE OF THREAD ADHESIVE
• DOOR HANDLE ASSEMBLY REPLACEMENT
• CLEANING AND INSPECTION
• DOOR LATCH AND LOCK PIN REPLACEMENT
• REMOVAL
• DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• DOOR ASSEMBLY REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• DOOR LATCH ADJUSTMENT
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• WINDSHIELD BALLISTIC GLASS REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• UPPER BRUSH GUARD REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• LOWER BRUSH GUARD REPLACEMENT
• REMOVAL
• INSTALLATION
• INSTALLATION - CONTINUED
• LOUVERED GRILLE REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• HEADLIGHT AND COMPOSITE LIGHT REPLACEMENT
• REMOVAL (CONFIGURATION A)
• REMOVAL (CONFIGURATION B)
• CLEANING AND INSPECTION
• INSTALLATION (CONFIGURATION A)
• BLACKOUT DRIVE LIGHT REPLACEMENT
• REMOVAL
• ESCAPE HATCH ASSEMBLY MAINTENANCE
• REMOVAL
• DISASSEMBLY
• ASSEMBLY
• ROOF ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• REAR CAB (RIGHT) ARMOR REPLACEMENT
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• REAR CAB (LEFT) ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• RIGHT SIDE BLAST DEFLECTOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• LEFT SIDE BLAST DEFLECTOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• CENTER BLAST DEFLECTOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• REAR SIDE ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• FRONT SIDE ARMOR ASSEMBLY REPLACEMENT
• REMOVAL
• DISASSEMBLY
• INSTALLATION
• INSTALLATION - CONTINUED
• Chapter 5. SUPPORTING INFORMATION
• REFERENCES
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN THE MAC, TABLE 1
• MAINTENANCE ALLOCATION CHART (MAC)
• Table 1. MAC for the Crew Protection Kit
• Table 3. Remarks for the Crew Protection Kit.
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items.
• Table 1. Expendable and Durable Items - Continued.
• TORQUE LIMITS
• Table 1. Torque Limits - SAE Standard Fasteners.
• Table 2. Torque Limits - Metric Fasteners.
• FIELD MAINTENANCE (UNIT AND DIRECT SUPPORT MAINTENANCE) REPAIR PARTS LISTS (RPSTL) INTRODUCTION
• EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS WORK PACKAGES
• Maintenance Code
• Recoverability Code.
• EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
• ABBREVIATIONS
• Figure 1. Underbody Armor Protection Kit
• Repair Parts List
• Figure 2. Windshield Armor Protection Kit (Sheet 1 of 2)
• Figure 2. Windshield Armor Protection Kit (Sheet 2 of 2)
• Repair Parts List
• Figure 3. Rear Armor Protection Kit
• Repair Parts List
• Figure 4. Side Armor Kit, Left and Right Sides (Sheet 1 of 2)
• Figure 4. Side Armor Kit, Left and Right Sides (Sheet 2 of 2)
• Repair Parts List
• Repair Parts List (cont)
• Figure 5. Armored Door Assembly, Left and Right Sides (Sheet 1 of 3)
• Figure 5. Armored Door Assembly, Left and Right Sides (Sheet 2 of 3)
• Figure 5. Armored Door Assembly, Left and Right Sides (Sheet 3 of 3)
• Repair Parts List
• Repair Parts List (cont)
• Figure 6. Roof Armor Protection Kit
• Repair Parts List
• Figure 7. Front Armor Protection Kit (Sheet 1 of 2)
• Figure 7. Front Armor Protection Kit (Sheet 2 of 2)
• Repair Parts List
• Repair Parts List (cont)
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX (cont)
• PART NUMBER INDEX
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• EQUIPMENT INSTALLATION INSTRUCTIONS AND PARTS LIST FOR THE HEAVY EXPANDED MOBILITY TACTICAL TRUCK (HEMTT) CREW PROTECTION ARMOR KIT
• REVISIONS
• TABLE OF CONTENTS
• TABLE OF CONTENTS (cont)
• LIST OF ACRONYMS AND ABBREVIATIONS
• INTRODUCTION
• VERIFICATION OF TECHNICAL DATA
• Figure 1-1. Crate No. 1 layout.
• Figure 1-2. Crate No. 2 layout.
• WARNING
• DESCRIPTION AND OPERATION
• GENERAL
• REMOVE EXISTING HEMTT COMPONENTS
• Figure 2. Existing HEMTT components that are removed and retained.
• Figure 3. HEMTT Door removal.
• Figure 4. Remove the Male Dovetail and the Striker from the Door Frame.
• Figure 5. Removing the Skid Plate.
• Figure 6. Remove the Side Grab Handles.
• Figure 7. Remove the Cab Step.
• Figure 8. Loosen the Tire Carrier.
• Figure 9. Remove the Fuel-Air Separator Guard.
• Figure 11. Remove the windshield wiper.
• Figure 12. Remove the windshield half.
• Figure 13. Remove the Rear Cab Window.
• Figure 14. Remove the Passenger-Side Roof Panel (Machine-Gun Mount) Attachment Bolts.
• HEMTT CREW PROTECTION ARMOR KIT INSTALLATION
• PERSONNEL SKILL LEVEL
• PARTS LIST
• PARTS LIST (cont)
• PARTS LIST (cont)
• PARTS LIST (cont)
• PARTS LIST (cont)
• PARTS LIST (cont)
• PARTS LIST (cont)
• CREW PROTECTION ARMOR KIT ASSEMBLY PROCEDURES
• Install Armor Kit, Windshield, HEMTT, P/N 106701-4
• Figure 15. Windshield Bracket, Side Mounting.
• Figure 16. Windshield Bracket, Bottom Mounting.
• Figure 17. Windshield Frame pre-assembly.
• Figure 18. Position the Windshield Armor Frame into the cab windshield opening.
• Figure 19. Urethane Sealant and Ribbon Sealer vehicle locations.
• Figure 20. "L" Bracket Installation.
• Figure 21. Armor Windshield installation.
• Figure 22. Windshield Wiper and Cleaning Decal installation.
• Install Side Armor Protection Kit (RH), P/N 106703-10
• Figure 24. The correct Door Hinge orientation.
• Figure 25. Install the amber clearance light and amber reflector onto the Front Side Cab Armor Panel.
• Install the Front Armor Protection Kit, P/N 106705-3
• Figure 27. Front HEMTT Armor Kit locations.
• Install the Front Armor Protection Kit, P/N 106705-3 (cont)
• Install the Headlights
• Install the Armored Louvered Grille
• Install the Rear Cab Armor Panels Kit P/N 106702-3
• Install Mounting Armor Brackets to the driver's-side rear cab armor panel.
• Figure 31. Slide the Mounting Armor Brackets over the rear cab window opening edges.
• Figure 29a. Armored washer locations.
• Figure 32. Install the Armored Door Assembly to the cab (driver's-side door shown).
• Install the LH and RH Armored Door Assembly Side Armor Kit P/N 106703-9 (Driver's-side) and P/N 106703-10 (Passenger-side)
• Figure 33. Locate the Strap Assembly attachment point and Install the Door Striker.
• Figure 33a. Locate and install the Door Striker.
• Figure 33b. Door Striker Support Hole locations.
• Figure 34. Install the new Attachment Strap to the Armored Door Assembly.
• Figure 35. Install the Rear Side Cab Armor Panel.
• Figure 35a. The Rear Side Cab Armor Panel installed.
• Install the Blast Deflectors, Kit P/N 106706-3
• Figure 36. Blast Deflector installation (1 of 2).
• Figure 36. Blast Deflector installation (2 of 2).
• Figure 36A. Remove the drag link from the pitman arm on the steering box.
• Figure 37A. Drill the holes for the Front Blast Deflector in the bottom of the fender support.
• Figure 38. Install the driver's-side front blast deflector (P/N 106717-1).
• Install the Center Blast Deflector, Kit P/N 106706-3.
• Install the Center Blast Deflector, Kit P/N 106706-3. (cont)
• Figure 39. Position the Center Blast Deflector onto the Mounting Bracket Studs.
• Figure 41. Re-install the drag link.
• Figure 42. Re-install the Tire Carrier.
• Figure 43. Roof Armor - front driver's-side installation.
• Figure 45. Install the hatch seal.
• Figure 45a. Roof Armor Assembly hardware installation.
• Figure 46. Lift the Roof Armor Panel into place on the HEMTT roof.
• Figure 47. Position the Roof Armor Panel Rear Bracket.
• Figure 48. Secure the forward end of the Roof Armor Panel using the attachment hardware.
• Figure 48A. Escape Hatch Handle and Draw Latch illustration.
• Figure 48b. Installation of the Escape Hatch Brackets.
• Re-Install the LH and RH Door-Mounted Outside Mirrors
• Figure 48B. Blackout Light installation.
• Re-install the Machine-Gun Mount (if required)
• Appendix A. FASTENER TORQUE VALUES
• Table A-1. Torque Limits for Wet Fasteners
• EQUIPMENT INSTALLATION INSTRUCTIONS AND PARTS LIST FOR THE HEAVY EXPANDED MOBILITY TACTICAL TRUCK (HEMTT) COMMAND, CONTROL, COMMUNICATIONS, COMPUTERS, INTELLIGENCE, SURVEILLANCE, AND RECONNAISSANCE (C4ISR) MOUNTING HARDWARE KIT
• REVISIONS
• TABLE OF CONTENTS
• LIST OF ACRONYMS AND ABBREVIATIONS
• INTRODUCTION
• HEMTT C4ISR MOUNTING HARDWARE KIT INSTALLATION
• PARTS LIST
• Figure 2.2. Left Rear Cab Armor Panel 106724-3 (Driver's side).
• Figure 2.3. PLGR Antennae mount.
• C4ISR MOUNTING HARDWARE KIT ASSEMBLY PROCEDURES
• Figure 3.1. Mounting Brackets.
• Figure 3.2. Roof Support Bracket hole locations.
• Appendix A. FASTENER TORQUE VALUES
• INDEX
• INDEX - Continued
• INDEX - Continued
• THE METRIC SYSTEM AND EQUIVALENTS
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• TB-9-2320-279-13-P-2
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• DISTRIBUTION
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