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Page Title: TB-9-2320-364-13-P-2

• CREW PROTECTION KIT FOR TRUCK, TRACTOR, M1074/M1075 PALLETIZED LOAD SYSTEM (PLS)
• WARNING SUMMARY
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• WARNING SUMMARY (cont)
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• Table of Contents
• Table of Contents - Continued
• Table of Contents - Continued
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• HOW TO USE THIS TECHNICAL BULLETIN
• FEATURES OF THIS TECHNICAL BULLETIN
• Chapter 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
• GENERAL INFORMATION
• LIST OF ABBREVIATIONS/ACRONYMS
• EQUIPMENT DESCRIPTION AND DATA
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
• EQUIPMENT DATA
• THEORY OF OPERATION
• Chapter 2. OPERATOR INSTRUCTIONS
• DESCRIPTION AND USE OF OPERATOR CONTROLS
• OPERATOR CONTROLS
• OPERATION UNDER USUAL CONDITIONS
• OPERATION UNDER UNUSUAL CONDITIONS
• STOWAGE AND DECAL/DATA PLATE GUIDE
• Chapter 3. OPERATOR MAINTENANCE INSTRUCTIONS
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• GENERAL PMCS PROCEDURES
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
• CLEANING BALLISTIC GLASS
• Chapter 4. UNIT MAINTENANCE INSTRUCTIONS
• GENERAL MAINTENANCE INSTRUCTIONS
• GENERAL INFORMATION
• CLEANING INSTRUCTIONS
• STANDARD TOOL REQUIREMENTS
• DOOR HANDLE ASSEMBLY REPLACEMENT
• CLEANING AND INSPECTION
• DOOR LATCH AND LOCK PIN REPLACEMENT
• REMOVAL
• DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• DOOR ASSEMBLY REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• DOOR LATCH ADJUSTMENT
• ADJUSTMENT
• ADJUSTMENT - CONTINUED
• WINDSHIELD BALLISTIC GLASS REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• UPPER BRUSH GUARD REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• LOWER BRUSH GUARD REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• HEADLIGHT AND COMPOSITE LIGHT REPLACEMENT
• REMOVAL (CONFIGURATION A)
• REMOVAL (CONFIGURATION B)
• CLEANING AND INSPECTION
• INSTALLATION (CONFIGURATION B)
• BLACKOUT DRIVE LIGHT REPLACEMENT
• REMOVAL
• ESCAPE HATCH ASSEMBLY MAINTENANCE
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY
• ROOF ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• REAR CAB (RIGHT) ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• REAR CAB (LEFT) ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• SIDE BLAST DEFLECTOR REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• CENTER BLAST DEFLECTOR REPLACEMENT
• REMOVAL
• REMOVAL - CONTINUED
• CLEANING AND INSPECTION
• INSTALLATION
• INSTALLATION - CONTINUED
• CAB SIDE (REAR) ARMOR REPLACEMENT
• REMOVAL
• CLEANING AND INSPECTION
• INSTALLATION
• CAB SIDE (FRONT) ARMOR AND SIDE MARKER REPLACEMENT
• REMOVAL
• DISASSEMBLY
• ASSEMBLY
• INSTALLATION
• Chapter 5. SUPPORTING INFORMATION
• REFERENCES
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN THE MAC, TABLE 1
• Table 1. MAC for the Crew Protection Kit.
• Table 1. MAC for the Crew Protection Kit - Continued.
• Table 2. Tools and Test Equipment Requirements for the Crew Protection Kit.
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items.
• Table 1. Expendable and Durable Items - Continued.
• TORQUE LIMITS
• Table 1. Torque Limits - SAE Standard Fasteners.
• Table 2. Torque Limits - Metric Fasteners.
• FIELD MAINTENANCE (UNIT AND DIRECT SUPPORT MAINTENANCE) REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL) INTRODUCTION
• EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS
• Maintenance Code
• Recoverability Code
• EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
• HOW TO LOCATE REPAIR PARTS
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 1 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 2 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 3 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 4 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 5 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 6 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 7 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 8 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 9 of 10)
• Figure 1. Side Armor Kit and Mounting Hardware (Sheet 10 of 10)
• Repair Parts List
• Repair Parts List (cont)
• Repair Parts List (cont)
• Repair Parts List (cont)
• Figure 2. Roof Armor Kit and Mounting Hardware (Sheet 1 of 2)
• Figure 2. Roof Armor Kit and Mounting Hardware (Sheet 2 of 2)
• Repair Parts List
• Repair Parts List (cont)
• Figure 3. Rear Armor Kit and Mounting Hardware
• Repair Parts List
• Figure 4. Underbody Armor Kit and Mounting Hardware (Sheet 1 of 4)
• Figure 4. Underbody Armor Kit and Mounting Hardware (Sheet 2 of 4)
• Figure 4. Underbody Armor Kit and Mounting Hardware (Sheet 3 of 4)
• Figure 4. Underbody Armor Kit and Mounting Hardware (Sheet 4 of 4)
• Repair Parts List
• Repair Parts List (cont)
• Figure 5. Front Armor Kit and Mounting Hardware (Sheet 1 of 4)
• Figure 5. Front Armor Kit and Mounting Hardware (Sheet 2 of 4)
• Figure 5. Front Armor Kit and Mounting Hardware (Sheet 3 of 4)
• Figure 5. Front Armor Kit and Mounting Hardware (Sheet 4 of 4)
• Repair Parts List
• Repair Parts List (cont)
• Figure 6. Windshield Armor Kit and Mounting Hardware (Sheet 1 of 2)
• Figure 6. Windshield Armor Kit and Mounting Hardware (Sheet 2 of 2)
• Repair Parts List
• Figure 7. Templates
• Repair Parts List
• Repair Parts List (cont)
• Repair Parts List (cont)
• Repair Parts List (cont)
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX (cont)
• PART NUMBER INDEX
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• ARMOR CREW PROTECTION KIT INSTALLATION INSTRUCTIONS AND PARTS LIST FOR THE PALLETIZED LOADING SYSTEM (PLS)
• REVISIONS
• TABLE OF CONTENTS
• TABLE OF FIGURES
• TABLE OF FIGURES (cont)
• LIST OF TABLES
• LIST OF ACRONYMS AND ABBREVIATIONS
• INTRODUCTION
• WARNING
• Figure 1. PLS Armor Crew Protection Kit component locations.
• DESCRIPTION AND OPERATION
• Table 2. Parts List "PLS Crew Protection Armor Kit" P/N 113300-1-103
• Table 4. Parts List "Fasterner Kit, Side Armor Kits" P/N 113391-1
• Table 5. Parts List "Armor Kit, Roof, PLS" P/N 113340-1-103
• Table 7. Parts List "Armor Kit, Rear, PLS" P/N 113350-1-103
• Table 10. Parts List "Armor Kit, Underbody, PLS, Fastener Kit" P/N 113394-1
• Table 11. Parts List "Armor Kit, Front, PLS" P/N 113370-1-103
• Table 13. Parts List "Armor Kit, Windshield, PLS" P/N 113380-1-103
• Table 15. Parts List "Fastener Kit, Extra, PLS" P/N 113390-1
• Table 15. Parts List "Fastener Kit, Extra, PLS" P/N 113390-1 (contd)
• CREW PROTECTION KIT INSTALLATION
• PERSONNEL SKILL LEVEL
• Figure 2. Machine Gun mount.
• Figure 4. Cab Step.
• Figure 5. Front vehicle components to be removed.
• Figure 7. Blackout Light.
• Figure 8. Marker Light and Headlight.
• Figure 9. Marker Light access.
• Figure 10. Side components to be removed.
• Figure 11. Roof components to be removed.
• Figure 12. Removal of the Glad Hands and Steering Link.
• Figure 14. All of the items removed from the vehicle before installing the CPK.
• INSTALLATION OF KIT COMPONENTS AND REMOVED ITEMS
• Install Armor Kit, Windshield, PLS, P/N 113380-1-103
• Figure 15. Windshield Bracket, Side Mounting.
• Figure 16. Windshield Bracket, Bottom Mounting.
• Figure 17. Windshield Frame pre-assembly.
• Figure 18. Position the Windshield Armor Frame into the cab windshield opening.
• Figure 19. Urethane Sealant and Ribbon Sealer vehicle locations.
• Figure 20. "L" Bracket Installation.
• Figure 21. Armor Windshield installation.
• Figure 22. Windshield Wiper and Cleaning Decal installation.
• Install Armor Kit, Side, PLS (LH), P/N 113310-1-103
• Figure 23. Left Front Side Armor Assembly.
• Figure 24. Door Hinge orientation.
• Figure 25. Marker Light and Front Panel installation.
• Install Armor Kit, Windshield, PLS, P/N 113380-1-103
• Figure 26. Door Striker and Combat Latch locations.
• Figure 27. Door Striker Support Hole locations.
• Figure 28. Door Lifting Bracket.
• Figure 29. Armored Door and Door Strap.
• Figure 30. Mirror and Side Reflector installation.
• Figure 31. Rear Side Panel Assembly.
• Figure 32. Four-point restraint system (upper portion).
• Figure 33. Four-point restraint system (lower portion, behind the seat).
• Figure 34. Rear Side Panel installation (three-point restraint).
• Figure 35. Rear Side Panel installation (four-point restraint).
• Install Armor Kit, Side, PLS (RH), P/N 113310-2-103
• Figure 36. Rear Armor Panels.
• Figure 37. Rear Armor Panel installation.
• Install Armor kit, Roof, PLS, P/N 113340-1-103
• Figure 39. Installing the Escape Hatch Bulb Seal.
• Figure 40. Escape Hatch Handle and Draw Latch installation.
• Figure 41. Armored Roof Panel installation.
• Figure 42. Installing the Antenna Mount, Left Side.
• Figure 43. Installing the Antenna Mount, Right Side.
• Figure 44. Installation of the Escape Hatch Brackets.
• Figure 45. Escape Hatch and Front Roof Bracket installation.
• Install Armor Kit, Front, PLS, P/N 113370-1-103
• Figure 47. Lower Brush Guard and Winch Cover.
• Figure 48. Upper Brush Guard Armor Panels.
• Figure 49. Lower Brush Guard Armor Panels.
• Figure 50. Front Blackout Light.
• Install Armor Kit, Front, PLS, P/N 113370-1-103 (cont)
• Figure 51. Left Headlight Assembly installation (Configuration A).
• Figure 52. Right Headlight Assembly installation (Configuration A).
• Install Armor Kit, Front, PLS, P/N 113370-1-103 (cont)
• Figure 53. Left Headlight Assembly installation (Configuration B).
• Figure 54. Right Headlight Assembly installation (Configuration B).
• Figure 55. Winch Cover installation.
• Install Armor Kit, Underbody, PLS, P/N 113360-1-103
• Figure 56. Center Mineblast Plate Assembly installation.
• Figure 57. Routing the Glad Hand line and Electrical Connector.
• Figure 59. Steering Link, Torque Rod, Glad Hands, and Electrical Connector re-installed.
• Figure 60. Left Mineblast Bracket location.
• Figure 61. Underbody Attachment Bracket, Left Side.
• Figure 62. Right Mineblast Bracket location.
• Figure 63. Underbody Attachment Bracket, Right Side.
• Install Armor Kit, Underbody, PLS, P/N 113360-1-103 (cont)
• Figure 64. Cab Step Modification.
• Figure 65. Underbody Armor, Left Side, installation.
• Figure 66. Underbody Armor, Right Side, installation.
• Appendix A. FASTENER TORQUE VALUES
• Table A-1. Torque Limits for Wet Fasteners
• INDEX
• INDEX - Continued
• INDEX - Continued
• THE METRIC SYSTEM AND EQUIVALENTS
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• TB-9-2320-364-13-P-2
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• DISTRIBUTION
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