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TM 9-2320-364-34-4
24-86
Materials/Parts
Sealing Compound (Item 56, Appendix B)
Solvent, Drycleaning (Item 68, Appendix B)
Wire, Nonelectrical (Item 79, Appendix B)
This task covers:
a. Disassembly
c. Assembly
b. Cleaning/Inspection
d. Follow-on Maintenance
INITIAL SETUP
Equipment Condition
Lower shift rod removed from transfer case,
(Para 24-8)
Tools and Special Tools
Tool Kit, General Mechanic’s
(Item 240, Appendix F)
Compressor Unit, Air (Item 35, Appendix F)
Gloves, Chemical Oil Protective
(Item 81, Appendix F)
Goggles, Industrial (Item 83, Appendix F)
Gun, Airblow (Item 86, Appendix F)
Wrench, Torque (0-175 lb-ft [0-237 N.m])
(Item 277, Appendix F)
24-16. LOWER SHIFT ROD REPAIR.
a.
Disassembly.
NOTE
Perform Step (1) only if stud if
damaged.
(1)
Remove stud (1) from lower shift rod (2).
(2)
Remove safety wire (3) and screw (4) from
shift fork (5). Discard safety wire.
(3)
Remove shift fork (5) from lower shift
rod (2).
b.
Cleaning/Inspection.
Drycleaning Solvent (P-D-680) is TOXIC and flammable. Wear protective goggles, face
shield, and gloves; use only in a well-ventilated area; avoid contact with skin, eyes, and
clothes, and do not breathe vapors. Keep away from heat or flame. Never smoke when
using solvent. The flashpoint for Type II Drycleaning Solvent is 140 degrees F (60 degrees
C) and Type III Drycleaning Solvent is 200 degrees F (93 degrees C). Failure to do so may
result in injury or death to personnel.
If personnel become dizzy while using cleaning solvent, immediately get fresh air and
medical help. If solvent contacts skin or clothes, flush with cold water. If solvent contacts
eyes, immediately flush eyes with water and get immediate medical attention.
(1)
Clean all parts with drycleaning solvent.
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