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• PALLETIZED LOAD SYSTEM (PLS) FLATRACK, ISO COMPATIBLE PALLETIZED FLATRACK (IPF) MODEL M1
• WARNING
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• WARNING (cont)
• LIST OF EFFECTIVE PAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS (CONT).
  • Blank Page
• TABLE OF CONTENTS (CONT).
• HOW TO USE THIS MANUAL
• INTRODUCTION
• CORROSION PREVENTION AND CONTROL.
• Figure 1-1. Flatrack Payloads.
• SAFETY, CARE AND HANDLING.
• Section II. EQUIPMENT DESCRIPTION
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
• EQUIPMENT DATA.
• OPERATING INSTRUCTIONS
• EXPLANATION OF PMCS TABLE ENTRIES
• Figure 2-1. PMCS Walk-Around.
• Table 2-1. Operator's Preventive Maintenance Checks and Services
• Table 2-1. Operator's Preventive Maintenance Checks and Services - CONT.
• Table 2-1. Operator's Preventive Maintenance Checks and Services - CONT.
• Table 2-1. Operator's Preventive Maintenance Checks and Services - CONT.
• OPERATION UNDER USUAL CONDITIONS
• Lock and Unlock Rear ISO Locks.
• DECALS AND INSTRUCTION PLATES.
• SIDEBOARD KIT.
• FLATRACK STACKING AND LOADING ON PLS.
• Stacking/Loading (Normal).
• Stacking/Loading (Normal). (cont)
• Stacking/Loading (Normal). (cont)
• Stacking/Loading (Normal). (cont)
• Unstacking/Unloading (Normal).
• Unstacking/Unloading (Normal). (cont)
• Unstacking/Unloading (Normal). (cont)
• Alternate Flatrack Stacking Procedure.
• Alternate Flatrack Stacking Procedure. (cont)
• Alternate Flatrack Stacking Procedure. (cont)
• FLATRACK STACKING AND LOADING ON PLS TRAILER.
• Loading/Stacking.
• Loading/Stacking. (cont)
• Loading/Stacking. (cont)
• Loading/Stacking. (cont)
• Loading/Stacking. (cont)
• Loading/Stacking. (cont)
• Loading/Stacking. (cont)
• Unloading.
• Unloading. (cont)
• Unloading. (cont)
• Unloading. (cont)
• PREPARATION FOR STORAGE OR SHIPMENT.
• OPERATOR MAINTENANCE INSTRUCTIONS
• ROLLER REPLACEMENT
• UNIT MAINTENANCE INSTRUCTIONS
• SERVICE UPON RECEIPT
• LUBRICATION.
• UNIT MAINTENANCE PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• PMCS TABLE EXPLANATION.
• UNIT MAINTENANCE PROCEDURES
• Inspection of Installed Parts
• ROLLER REPAIR.
• Cleaning/Inspection.
• DATA PLATE AND SHIPPING LABEL REPLACEMENT.
• MARKER SPRING REPLACEMENT.
• STOWAGE BOX REPAIR.
• Cleaning/Inspection.
• Assembly.
• SIDE TIEDOWN RING REPLACEMENT.
• FRONT AND REAR TIEDOWN RING REPLACEMENT.
• SIDEBOARD PANELS NO. 9 AND NO. 10 REPLACEMENT.
• Installation.
• Installation. (cont)
• CARGO TARP INSTALLATION AND REMOVAL INSTRUCTIONS.
• Removal.
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
• INTRODUCTION.
• GENERAL WELDING MAINTENANCE.
• Weldment Points
• Flatrack Welding
• FRONT ISO LOCK REPAIR.
• Removal.
• Inspection
• Installation.
• REAR ISO LOCK REPAIR.
• Disassembly.
• Cleaning/Inspection.
• Assembly.
• Assembly.
• INTRODUCTION
• EQUIPMENT CONFIGURATION.
• Figure 6-1. Flatrack Configurations.
• EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES.
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
• Twist Locks and ISO Corner Castings
• EQUIPMENT DATA.
• OPERATING INSTRUCTIONS
• EXPLANATION OF PMCS TABLE ENTRIES
• Figure 7-1. PMCS Walk-Around
• Table 7-1. Operator's Preventive Maintenance Checks and Services
• Table 7-1. Operator's Preventive Maintenance Checks and Services - Continued
• Table 7-1. Operator's Preventive Maintenance Checks and Services - Continued
• Table 7-1. Operator's Preventive Maintenance Checks and Services - Continued
• Table 7-1. Operator's Preventive Maintenance Checks and Services - Continued
• Table 7-1. Operator's Preventive Maintenance Checks and Services - Continued
• ASSEMBLY AND PREPARATION FOR USE.
• LOWER AND RAISE FRONT AND REAR WALL.
• Raise Wall.
• Raise Wall. (cont)
• SIDEBOARD KIT.
• CARGO TARP INSTALLATION AND REMOVAL INSTRUCTIONS.
• LOADING SINGLE FLATRACK ON PLS TRUCK OR TRAILER.
• STACKING/LOADING TWO FLATRACKS ON PLS TRUCK OR TRAILER.
• Unstacking/Unloading Two Flatracks.
• STACKING/LOADING THREE FLATRACKS ON PLS TRUCK OR TRAILER.
• STACKING/LOADING THREE FLATRACKS ON PLS TRUCK OR TRAILER (CONT).
• STACKING/LOADING THREE FLATRACKS ON PLS TRUCK OR TRAILER (CONT).
• STACKING/LOADING THREE FLATRACKS ON PLS TRUCK OR TRAILER (CONT).
• Unstacking/Unloading Three Flatracks.
• Unstacking/Unloading Three Flatracks. (cont)
• STACKING/UNSTACKING LOADED FLATRACKS.
• STACKING/UNSTACKING LOADED FLATRACKS (CONT).
• PREPARATION FOR STORAGE OR SHIPMENT.
• Figure 7-2. Location and Description of Decals and Instruction Plates.
• PREPARATION FOR RAIL TRANSPORT.
• Preparation After Rail Transport (With Load).
• TROUBLESHOOTING PROCEDURES
• Table 8-2. Operator Troubleshooting Procedures
• ROLLER REPLACEMENT.
• Installation.
• UNIT MAINTENANCE INSTRUCTIONS
• UNPACKING AND PACKING.
• LUBRICATION.
• Figure 9-1. PMCS Walk-Around
• PMCS TABLE EXPLANATION.
• Table 9-1. Unit Maintenance Preventive Maintenance Checks and Services
• ADDITIONAL INSPECTION CRITERIA.
• Recommended Inspection Sequence
• Figure 9-3. Configuration Measuring Points.
• Inspector Qualifications
• Primary Structural Components
• Figure 9-4. Corner Fitting and Corner Post Damage
• Figure 9-5. End Wall Damage
• Floor Crossmembers
• Figure 9-7. Crossmember Repair Limitations
• Figure 9-8. Unacceptable Crossmember Damage
• Table 9-3. Primary Structural Component Identification
• Figure 9-9. Acceptable Wall Patches
• Tiedown Rings
• Acceptable Flooring Repairs.
• Figure 9-11. Example of Flooring Repair.
• Damage and Repair.
• GENERAL MAINTENANCE INSTRUCTIONS.
• GENERAL MAINTENANCE INSTRUCTIONS (CONT).
• ROLLER REPAIR.
• Cleaning/Inspection.
• FLOOR BOARD REPLACEMENT.
• Installation.
• Follow-On Maintenance
• STOWAGE BOX REPAIR.
• STOWAGE BOX REPAIR. (cont)
• SPRING AND CHAIN REPLACEMENT.
• Removal.
• Installation.
• Installation. (cont)
• Follow-On Maintenance
• SPRING ADJUSTMENT.
• SPRING ADJUSTMENT (CONT).
• SPRING ADJUSTMENT (CONT).
• SPRING ADJUSTMENT (CONT).
• SPRING ADJUSTMENT (CONT).
• SPRING ADJUSTMENT (CONT).
• TIEDOWN RING REPLACEMENT.
• Installation.
• PULLEY AND ROLLER REPLACEMENT.
• Installation.
• Follow-On Maintenance
• PIN ASSEMBLY AND BRACKET REPAIR.
• Removal.
• Disassembly.
• Disassembly. (cont)
• Cleaning/Inspection.
• Assembly.
• Installation.
• Installation. (cont)
• Follow-On Maintenance
• MUD FLAP REPLACEMENT.
• MAIN RAIL CAP REPLACEMENT.
• Installation.
• Follow-On Maintenance
• PIN LOCK ASSEMBLY REPLACEMENT.
• PIN LOCK ASSEMBLY REPLACEMENT (CONT).
• DATA PLATE AND SHIPPING LABEL REPLACEMENT.
• TWIST LOCK REPLACEMENT.
• SECURING PIN BUSHING REPLACEMENT.
• Installation.
• REAR WALL FLOOR BOARD REPLACEMENT.
• Installation.
• REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT AND DIAGNOSTIC (TMDE) AND SUPPORT EQUIPMENT
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE PROCEDURES
• GENERAL WELDING MAINTENANCE.
• GENERAL WELDING MAINTENANCE (CONT).
• Flatrack Welding
• WALL REPLACEMENT.
• Removal.
• Removal. (cont)
• Removal. (cont)
• Installation.
• Installation. (cont)
• Installation. (cont)
• Installation. (cont)
• Follow-On Maintenance
• Appendix A. REFERENCES
• TECHNICAL MANUALS.
• Appendix B. MAINTENANCE ALLOCATION CHART (MAC)
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION IV.
• Section II. MAINTENANCE ALLOCATION CHART (MAC) FOR FLATRACK M1077/M1077A1
• Section IV. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR FLATRACK M1077/M1077A1 AND ISO COMPATIBLE PALLETIZED FLATRACK M1 (IPF)
• Appendix C. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
• Table C-1. Basic Issue Items (BII)
• Appendix E. EXPENDABLE AND DURABLE ITEMS LIST
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - CONT.
• Appendix F. UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
• EXPLANATION OF COLUMNS (SECTION II)
• Maintenance Code
• Recoverability Code
• EXPLANATION OF COLUMNS (SECTION IV).
• SPECIAL INFORMATION.
• When National Stock Number or Part Number is Known.
• FIG. 1 M1077 SIDEBOARD KIT
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• FIG. 2 MARKER SPRING AND STOWAGE BOX DOOR
• REPAIR PARTS LIST
• FIG. 3 SLING AND TIEDOWN RINGS
• REPAIR PARTS LIST
• FIG. 4 SIDE TIEDOWN RINGS
• REPAIR PARTS LIST
• FIG. 5 FRONT ISO LOCKS
• REPAIR PARTS LIST
• FIG. 6 REAR ISO LOCKING PINS
• REPAIR PARTS LIST
• FIG. 7 ROLLER
• REPAIR PARTS LIST
• FIG. 8 DATA PLATES
• REPAIR PARTS LIST
• FIG. 9 IPF SIDEBOARD KIT
• REPAIR PARTS LIST
• FIG. 10 IPF STOWAGE BOX ASSEMBLY
• REPAIR PARTS LIST
• FIG. 11 IPF 10K, 25K CARGO TIEDOWN ASSEMBLY
• REPAIR PARTS LIST
• FIG. 12 IPF FRONT AND REAR WALL ASEMBLY
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• FIG. 13 IPF MUD FLAPS
• REPAIR PARTS LIST
• FIG. 14 IPF BRACKET AND PIN ASSEMBLIES
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• FIG. 15 IPF BASE ASSEMBLY
• REPAIR PARTS LIST
• FIG. 16 IPF PULLEY ASSEMBLY
• REPAIR PARTS LIST
• FIG. 17 IPF SPRING AND CHAIN INSTALLATION
• REPAIR PARTS LIST
• FIG. 18 IPF ROLLER ASSEMBLY
• REPAIR PARTS LIST
• Fig. 19 IPF DATA PLATES
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX (cont)
• PART NUMBER INDEX
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• PART NUMBER INDEX (cont)
• Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS
• WOODEN BLOCK.
• WOODEN FLOOR BOARDS AND MAIN RAIL CAPS.
• Floor Boards.
• Rear Wall Floor Boards.
• LEAF CHAINS.
• Appendix H. MANDATORY REPLACEMENT PARTS LIST
• Table H-1. Mandatory Replacement Parts
• Appendix I. TOOL IDENTIFICATION LIST
• Table I-1. Tool Identification List
• Appendix J. FLATRACK CONTAINER INSPECTION CHECKLIST
• Appendix K. LUBRICATION INSTRUCTIONS
• Section II. LUBRICATION POINTS
• Section III. LUBRICATION TABLE
• Section IV. LOCALIZED LUBRICATION POINTS
• Appendix L. TORQUE LIMITS
• HOW TO USE TORQUE TABLE
• Table L-3. Torque Limits For Dry Fasteners
• Table L-4. Torque Limits For Wet Fasteners
• Appendix M. STOWAGE AND SIGN GUIDE (FOR COEI, BII AND APPLICABLE AAL ITEMS)
• Figure M-2. M1077/M1077A1 Sign Guide
• Figure M-3. M1 Sign Guide
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX (cont)
• The Metric System and Equivalents
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• 072465
• Distribution
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