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Apply sealing compound - TM-9-2320-364-34-4_638
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TM-9-2320-364-34-4 Palletized Load System (PLS) M1074/M1075 Manual
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Rear shaft assembly weight
TM 9-2320-364-34-4 24-42      24-8.  TRANSFER CASE ASSEMBLY REPAIR (CONT). Rear housing assembly weighs 210 lbs (95 kg).  Attach suitable lifting device before installation to prevent possible injury to personnel. NOTE Rear housing should be lowered until upper shift rod enters rod hole in housing.  End of rod should not cover opening for ball and spring in rear housing. If necessary, turn front shaft to align splines on rear shaft. (84) Attach three lifting eyes and lifting device to rear housing (4). (85) Using lifting device, lower rear housing (4) on front housing (33) and align on upper shift rod (98) and lower shift fork assembly (41). NOTE Ball and spring must be compressed in hole to allow installation of shaft rod in transfer case housing. (86) Install spring (35) and ball (34) in rear housing (4).  Hold spring and ball with small push rod while slowly lowering rear housing.  When upper shift rod (98) contacts small push rod, pull small push rod out of rear housing. NOTE If necessary, use soft hammer to align and seat rear housing on dowel pins. (87) Align two dowel pin holes (99) in flange of rear housing (4) with two dowel pins (91) in flange of front housing (33). (88) Lower rear housing (4) until fully seated on front housing (33). (89) Remove lifting devices and three lifting eyes from rear housing (4). Adhesives, solvents, and sealing compounds can burn easily, can give off harmful vapors, and are harmful to skin and clothing.  To avoid injury or death, keep away from open fire and use in a well- ventilated area.  If adhesive, solvent, or sealing compound gets on skin or clothing, wash immediately with soap and water. (90) Coat threads of 20 screws (32) with sealing compound. (91) Install rear housing (4) to front housing (33) with 20 screws (32).  Tighten to 88 lb-ft (119 N.m). 4 LIFTING EYE PUSH ROD 34 41 35 98 91 33 32 OPENING FOR BALL AND SPRINGS 98 33 91 4 99 4

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