Install the Armored Louvered Grille

II106700-5

Rev. B

d. Install the LH and RH Marker Light Adapter (P/N 111442-1) to the rear of the

Headlight Brackets using five bolts (1/4 20 x 1.000 LG) and five washers

(1/4 ID) for each bracket.

e. Plug the LH and RH headlights and marker lights into the Wiring Extension Harness,

matching the wire colors and cable numbers.

f. Re-install the LH and RH headlights and marker lights in the LH and RH mounting

brackets using the previously saved bolts/washers/nuts

5.1.5 Install the Armored Louvered Grille

NOTE

The Louvered Grille Brackets are marked "THIS SIDE TOWARD RADIATOR" and

"THIS END UP" for proper installation. Verify that the Louvered Grille Brackets

are oriented correctly prior to final assembly.

The installed Louvered Grille Brackets should be positioned to the extreme

driver's-side and passenger-side stops prior to securing the attachment hardware.

a. Install the driver's-side Louvered Grille Bracket (P/N 106772-1 and the passenger-side

Louvered Grille Brackets (P/N 106772-2) to the Lower Brush Guard (P/N 111406-1)

and Armor Panels (P/N 111426-1) using 6 bolts (3/8 16 x 1.750 LG),

12 flat washers (3/8 ID), and 6 locknuts (3/8 16) (See Figure 28). Tighten the

locknuts to 35 ft-lb.

NOTE

The Louvered Grille Panel tabs have arrows (↑) marked on the driver's side for

proper installation. Verify that the Louvered Grille panels are oriented correctly

with the end that has the bolt hole located on the passenger side of the vehicle.

When installing the Louvered Grille Panels, insert the tabbed end without the bolt

hole into the driver's-side Louvered Grille Bracket first and then insert the tab

with the bolt hole into the passenger-side Louvered Grille Bracket. When

installed properly, the arrows on the Louvered Grille Panel tabs should be

vertically aligned.

b. Install the bottom Louvered Grille Panel (P/N 111457-4) into the bottom slots of the

Louvered Grille Brackets.

c. Install the second-to-last Louvered Grille Panel (P/N 111457-3) into the second-to-

last bottom slots of the Louvered Grille Brackets.

d. Install the third Louvered Grille Panel (P/N 111457-2) into the third-from-the-top slots

of the Louvered Grille Brackets.

e. Install the second Louvered Grille Panel (P/N 111457-2) into the second-from-the-

top slots of the Louvered Grille Brackets.

0039 00-57