Install the LH and RH Armored Door Assembly Side Armor Kit P/N 106703-9 (Driver's-side) and P/N 106703-10 (Passenger-side)

II106700-5

Rev. B

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e. Remove the protective paper from the transparent Window Armor Panel, if

necessary.

f. If necessary, apply the Cleaning Decal (P/N 104301-1) onto the transparent Window

Armor Panel in a location that minimizes the vision obstruction to the vehicle

operator.

g. Apply Loctite to one bolt (5/16 18 x 0.750 LG).

h. Fasten the new Strap Assembly (P/N 113386-1) to the Armored Door using one bolt

(5/16 18 x 0.750 LG) and one washer (5/16 ID).

k. Locate the Strap Assembly attachment point on the top of the door frame at a point

5.5 in. from the corner (See Figure 33).

m. Mark the location of the attachment point on the top of the door frame using a center

punch and a hammer.

n. Using a drill and a 3/16-in. drill bit, drill a pilot hole through both walls of the door pillar

in the position marked.

p. Using a drill and a 17/32-in. drill bit, drill through both pilot holes in the door pillar.

r. Install the Strap Assembly to the door pillar using one bolt (3/8 16 x 3.000 LG),

two washers (3/8 ID), and two flange bushings (P/N 111411-1), one on each side of

the tube, and one locknut (3/8 16) torqued to 10 ft-lb (See Figure 33 and 34).

s. Attach the Striker Bracket and Striker to the door frame (the hardware is attached to

the Door Assembly), using the existing striker hole (see Figure 33a) and a new

lock nut (7/16 14) from the Extra Hardware Kit.

t. Locate the Striker Support (P/N 113327-1) firmly under and against the Striker

Bracket and clamp it in place on the cab "B" Pillar with a "C" clamp.

u. Insert two 3/8-in. OD drill bushings in two holes and, using a drill and a 3/16-in. drill

bit, drill two pilot holes in the door pillar in the positions marked. Remove the Striker

Support.

v. Using a drill and a 17/32-in. drill bit, drill through the two pilot holes in the door pillar.

w. Install two Rivnuts [5/16 - 18 (AVK)] using the Rivnut Installation Tool (See Table 2).

0039 00-63