Install Armor Kit, Side, PLS (LH), P/N 113310-1-103

II113300-1-103

Rev. A

3.5.2 Install Armor Kit, Side, PLS (LH), P/N 113310-1-103

a) Attach the Door Hinge (P/N 113313-1-103), Forward Side Panels (P/N's 113311-1-103

and 113311-3-103), and Hinge Bracket (P/N 113314-1-103) using the 0.375-in. counter-

sunk bolts and locknuts, as shown in Figure 23.

NOTE

The Door Hinge must be oriented as shown in Figure 24. Failure to orient the

hinge in this manner may cause the hinge to fail prematurely during operation.

b) Position the Front Side Armor Assembly onto the side of the cab and secure the Hinge

Bracket (P/N 113314-1-103) to the door pillar using the hardware shown in Figure 23.

c) Insert the Drill Bushing (P/N H-32-8-0.1875) into each the four holes on the Armor

Assembly that will receive rivet nuts (see Figure 23) and match drill four 3/16-in. pilot

holes.

d) Remove the Armor Assembly from the Cab by removing the bolts installed in Step (b).

e) Using a drill and a 17/32-in. drill bit, drill through the four pilot holes.

Install four Rivet nuts (0.375-16) into the four holes using a Rivnut Installation Tool (see

g) Install the Side Marker Lights that were previously removed, as shown in Figure 25.

Feed the wires through the hole provided in the Armor Assembly.

h) Install the Cover Plates (P/N 113356-1-103) using Urethane Sealant (P/N 104302-1)

between the plate and the cab and four (4) 0.190-24 x 0.375-in.-long pan-head screws

Install the Rubber Grommets (P/N MS35489-2) into the ∅ 0.560-in. holes located in the

Cover Plates.

Using a small amount of Urethane Sealant (P/N 104302-1), bond the Spacers

(P/N 113318-1) over the rivet nuts installed in Step (f). Note that the sealant is only used

to assist in the assembly process; an environmental seal around the rivet nuts is not

required.

k) Pass the Marker Light wires through the rubber grommets and attach the Armor

Assembly to the cab of the vehicle as shown in Figure 25. Do not over-torque the four

bolts used in the rivet nuts. Torque the bolts in the rivet nuts to 20 ft-lb.

0037 00-49