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TM 9-2320-364-34-4
24-17
Materials/Parts
Grease (Item 26, Appendix B)
Oil, Lubricating (Item 36, Appendix B)
Sealing Compound (Item 53, Appendix B)
Sealing Compound (Item 54, Appendix B)
This task covers:
a. Disassembly
c. Assembly
b. Cleaning/Inspection
d. Follow-on Maintenance
INITIAL SETUP
Materials/Parts - Continued
Sealing Compound (Item 56, Appendix B)
Sealing Compound (Item 65, Appendix B)
Solvent, Drycleaning (Item 68, Appendix B)
Tags, Identification (Item 72, Appendix B)
Ball (2) (Item 2, Appendix E)
Locknut (Item 197, Appendix E)
Lockwasher (2) (Item 251, Appendix E)
Lockwasher (2) (Item 255, Appendix E)
Lockwasher (48) (Item 266, Appendix E)
Packing, Preformed (Item 360, Appendix E)
Ring, Piston (Item 484, Appendix E)
Seal, Oil (Item 585, Appendix E)
Seal, Oil (Item 597, Appendix E)
Spring (2) (Item 662, Appendix E)
Washer (2) (Item 688, Appendix E)
Equipment Condition
Transfer case installed on stand, (Para 24-2)
Lubrication hoses removed, (Para 24-3)
Shift connector removed, (Para 24-4)
Neutral start switch removed, (Para 24-5)
Speedometer sensor removed, (Para 24-6)
Yokes removed, (Para 24-7)
Lubrication pump removed, (Para 8-5)
Emergency steering pump removed, (Para 12-12)
Tools and Special Tools
Tool Kit, General Mechanic’s
(Item 240, Appendix F)
Eyes, Lifting (Item 58, Appendix F)
Eyes, Lifting (Item 59, Appendix F)
Eyes, Lifting (Item 60, Appendix F)
Indicator, Dial, Set w/Magnetic Base
(Item 98, Appendix F)
Micrometer, Outside, Caliper, Set
(Item 139, Appendix F)
Press, 60 Ton (Item 164, Appendix F)
Wrench, Crowsfoot, 9/16 in., 3/8 in. Drive
(Item 269, Appendix F)
Wrench Set, Socket, 3/4 in. Drive
(Item 274, Appendix F)
Wrench, Torque (0 to 60 N.m)
(Item 276, Appendix F)
Wrench, Torque (0 to 175 lb-ft [0-237 N.m])
(Item 277, Appendix F)
Lifting Device Minimum Capacity 300 lbs
(136 kg)
24-8. TRANSFER CASE ASSEMBLY REPAIR.
a.
Disassembly.
NOTE
Tag and mark screws, dowels and
bearing cups during removal.
(1)
Remove two screws (1), lockwashers (2) and
upper shift rod cover (3) from rear
housing (4). Discard lockwashers.
(2)
Remove pipe plug (5), spring (6) and ball (7)
from rear housing (4). Discard spring and
ball.
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