II113300-1-103
Rev. A
Page ii
Figure 1. PLS Armor Crew Protection Kit component locations ................................................... 3
Figure 2. Machine Gun mount .................................................................................................... 17
Figure 3. Front Towing Shackles ................................................................................................ 17
Figure 4. Cab Step...................................................................................................................... 18
Figure 5. Front vehicle components to be removed.................................................................... 19
Figure 6. Vehicle with Brush Guard removed ............................................................................. 19
Figure 7. Blackout Light .............................................................................................................. 20
Figure 8. Marker Light and Headlight.......................................................................................... 21
Figure 9. Marker Light access..................................................................................................... 22
Figure 10. Side components to be removed ............................................................................... 23
Figure 11. Roof components to be removed............................................................................... 24
Figure 12. Removal of Glad Hands and Steering Link................................................................ 25
Figure 13. Removal of Torque Rod............................................................................................. 25
Figure 14. All of the items removed from the vehicle before installing the CPK ......................... 26
Figure 15. Windshield Bracket, Side Mounting ........................................................................... 29
Figure 16. Windshield Bracket, Bottom Mounting....................................................................... 30
Figure 17. Windshield Frame pre-assembly ............................................................................... 31
Figure 18. Position the Windshield Armor Frame into the cab windshield opening .................... 32
Figure 19. Urethane Sealant and Ribbon Sealer vehicle location .............................................. 33
Figure 20. "L" Bracket installation ............................................................................................... 34
Figure 21. Armor Windshield installation .................................................................................... 35
Figure 22. Windshield Wiper and Cleaning Decal installation .................................................... 36
Figure 23. Left Front Side Armor Assembly ................................................................................ 38
Figure 24. Door Hinge orientation............................................................................................... 39
Figure 25. Marker Light and Front Panel installation ................................................................. 40
Figure 26. Door Striker and Combat Latch locations ................................................................. 42
Figure 27. Door Striker support hole location ............................................................................. 43
Figure 28. Door Lifting Bracket ................................................................................................... 44
Figure 29. Armored Door and Door Strap.................................................................................. 45
Figure 30. Mirror and Side Reflector installation........................................................................ 46
Figure 31. Rear Side Panel Assembly ........................................................................................ 47
Figure 32. Four-Point Restraint System (upper portion) ............................................................. 48
0037 00-8